Home » News » In-Depth Interpretation of Nickel–Metal Hydride Batteries: Origins And Development, Principles, And Structure

In-Depth Interpretation of Nickel–Metal Hydride Batteries: Origins And Development, Principles, And Structure

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Nickel–metal hydride (NiMH) batteries are one of the most important rechargeable battery technologies in modern history. Positioned between the earlier nickel–cadmium (NiCd) batteries and today’s dominant lithium-ion systems, NiMH batteries have played a crucial role in driving the evolution of portable electronics, hybrid vehicles, and consumer power solutions. They are known for their reliability, environmental advantages compared with older chemistries, and balanced performance across safety, cost, and energy density. This article offers a comprehensive exploration of the origins and development of NiMH batteries, explains their working principles, and analyzes their internal structure.


1. Origins and Development History of NiMH Batteries

(1) Background Before NiMH Technology

Before the introduction of NiMH batteries, nickel–cadmium batteries dominated the rechargeable battery market. NiCd batteries offered good cycle life and high discharge capability, but they had two major drawbacks:

  1. Cadmium toxicity, which posed significant environmental hazards.

  2. Memory effect, where repeated partial charging degraded usable capacity.

As environmental regulations tightened and performance demands increased, researchers began searching for alternative nickel-based rechargeable battery systems that could maintain efficiency while eliminating cadmium.

(2) Emergence of NiMH Technology

Research on metal hydride storage materials in hydrogen energy systems during the 1960s and 1970s became the foundation of NiMH technology. Scientists discovered that certain alloys could reversibly absorb and release hydrogen, functioning as efficient hydrogen reservoirs. This breakthrough inspired the concept of replacing the cadmium negative electrode in NiCd batteries with hydrogen-absorbing alloys.

By the 1980s, technological refinements in hydrogen storage alloys, sealing techniques, and electrolytes allowed nickel–metal hydride batteries to transition from laboratory research to commercial production. Major companies such as Sanyo, Panasonic, and General Electric contributed significantly to industrialization and standardization.

(3) Market Expansion and Peak Development

In the 1990s and early 2000s, NiMH batteries reached their golden era. They were widely applied in:

  • Portable electronics such as cameras, flashlights, and handheld devices

  • Rechargeable household batteries (AA/AAA formats)

  • Hybrid electric vehicles (HEVs) such as Toyota Prius, which brought NiMH into large-scale automotive applications

NiMH batteries earned recognition for their safety stability, robustness, and environmental advantages compared with NiCd.

(4) Coexistence with Lithium-Ion Technology

Although lithium-ion batteries eventually surpassed NiMH in energy density and became dominant in consumer electronics, NiMH batteries remain relevant today. They continue to play a major role in:

  • Hybrid vehicles

  • Power tools

  • High-drain household rechargeable batteries

  • Backup power systems

Rather than disappearing, NiMH batteries evolved to complement lithium-ion systems by offering safer and more stable performance in specific environments.


2. Working Principles of NiMH Batteries

NiMH batteries operate based on electrochemical reactions between the nickel oxyhydroxide (NiOOH) cathode and hydrogen-absorbing alloy anode in an alkaline electrolyte.

(1) Electrochemical Reaction Mechanism

During discharge, the following reactions occur:

  • Cathode (positive electrode) reaction:
    Nickel oxyhydroxide is reduced to nickel hydroxide
    NiOOH + H₂O + e⁻ → Ni(OH)₂ + OH⁻

  • Anode (negative electrode) reaction:
    Hydrogen stored in the metal hydride alloy is oxidized
    MH + OH⁻ → M + H₂O + e⁻

Overall cell reaction:
NiOOH + MH → Ni(OH)₂ + M

During charging, the reaction is reversed. Hydrogen is reabsorbed into the alloy structure, while nickel hydroxide is converted back into nickel oxyhydroxide.

(2) Characteristics of NiMH Electrochemistry

  • Reversible hydrogen storage: The metal hydride alloy allows hydrogen to be repeatedly absorbed and released, enabling rechargeability.

  • Stable voltage platform: Nominal voltage is around 1.2 V, similar to NiCd, which ensures compatibility with traditional battery designs.

  • Good high-current discharge capability: Suitable for devices requiring continuous or burst power.


3. Structural Composition of NiMH Batteries

Although packaging formats may differ, the fundamental structure of NiMH batteries remains consistent.

(1) Cathode (Positive Electrode)

  • Material: Nickel oxyhydroxide (NiOOH) supported by nickel hydroxide

  • Function: Serves as an electron acceptor during discharge and a donor during charging

  • Design: Porous structure enhances reaction surface area and efficiency

(2) Anode (Negative Electrode)

  • Material: Hydrogen-absorbing alloy, commonly rare-earth-based (LaNi5-type) or titanium–nickel-based

  • Function: Stores hydrogen during charging and releases it during discharge

  • Advantages: Eliminates cadmium toxicity found in NiCd systems

(3) Electrolyte

  • Typically potassium hydroxide (KOH) alkaline electrolyte

  • Provides ionic conductivity and stabilizes electrochemical operation

(4) Separator

  • Acts as an insulating barrier preventing short circuits while allowing ion transfer

  • Must be chemically stable in alkaline environments

(5) Housing and Sealing

  • Cylindrical or prismatic metal casing ensures mechanical stability

  • Pressure relief valves prevent gas buildup, enhancing safety


4. Performance Features of NiMH Batteries

Advantages

  • Higher capacity than NiCd batteries

  • Environmentally friendlier, with no toxic cadmium

  • Strong current delivery capability

  • Good cycle life, typically hundreds to over a thousand charge cycles

  • Excellent safety stability, with lower risk of combustion compared with lithium-ion batteries

Limitations

  • Lower energy density than lithium-ion batteries

  • Self-discharge rate higher than some modern chemistries, though improved low self-discharge NiMH designs now exist

  • Performance may decline at very high or very low temperatures


5. Applications and Future Development

(1) Current Applications

  • Rechargeable household batteries (AA/AAA)

  • Digital cameras and photography devices

  • Hybrid fuel vehicles

  • Industrial and emergency backup power

  • Medical and communication devices

(2) Future Prospects

Although lithium-ion and emerging solid-state batteries dominate advanced technology markets, NiMH continues to evolve:

  • Improved hydrogen storage alloys for higher capacity

  • Enhanced low self-discharge technology

  • Better cycle durability for hybrid vehicles

  • Environmentally optimized manufacturing and recycling systems

NiMH batteries are expected to maintain relevance in fields prioritizing safety reliability, moderate cost, and environmental balance.


Conclusion

Nickel–metal hydride batteries represent an important milestone in battery development. Originating from hydrogen storage technology breakthroughs, NiMH batteries successfully replaced environmentally harmful NiCd batteries and achieved widespread commercial success. Their working principle is based on reversible hydrogen absorption and nickel redox reactions, while their structure integrates advanced electrode materials, alkaline electrolytes, and secure sealing systems.

Even in the era dominated by lithium-ion batteries, NiMH technology continues to hold value due to its stability, safety, environmental friendliness, and balanced cost-performance ratio. Looking ahead, ongoing technological improvements and expanding application scenarios ensure that NiMH batteries will remain a vital part of the global energy ecosystem for years to come.


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